39952
Author
Wenner, David B.; Van Der Merwe, Nikolaas J.
Author Affiliation
University of Cape Town. Department of Archaeology
Title Of Article Chaper
Mining for the lowest grade ore: traditional iron production in northern Malawi
Title Of Journal Book
Geoarchaeology
Volume
2
Issue
3
Pages
199-216
Collation
10 figs., 3 tables
Reference Bibliography
refs.
ISSN
0883-6353
Language Of Text
English
Language Of Summary
English
Literature Type
Serial
Literature Level
Analytic
Abstract
Two contrasting, well preserved Iron Age mines are described from the Nyika Plateau of Malawi. At the first, Ncherenje, about 1600 m<sup>3</sup> of material was mined over a linear distance of about 3 km from numerous shallow pits, several large excavations, and a number of underground shafts and horizontal tunnels. Here, low grade ore, ranging from 6.6 to 21.3 wt % Fe<sub>2</sub>O<sub>3</sub> with small quantities of iron-enriched ironstone averaging about 35%, was excavated from the regolith which had developed upon gneissic bedrock. The second mine, at Mbiri, is a single excavation where about 15.5 m<sup>3</sup> of magnetite-rich, partially weathered gneiss averaging 58% Fe<sub>2</sub>O<sub>3</sub> was mined. Ethnographic studies as well as evidence from the mines themselves indicate that the low grade ore from Ncherenje was preferred by the smelters. The Mbiri ore contains insufficient silica to make a fayalite slag, a problem which can be overcome by adding old slag and lower grade material to the charge. Their two-stage smelting technology, however, employs a primary natural draft furnace which essentially cannot produce high enough temperatures to melt high grade magnetite; it was apparently designed to process only low grade ore.
Keywords
mining;ore;iron;metallurgy;Iron Age;Malawi (Nylka Plateau); silica; fayalite;slag
pub_id
39952